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3D CAD Guide for Electronic Product Designers

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Configuration Management

‧ Configuration Management is the ability to control design variations from within a single file or document. This applies to parts and assemblies, with the effects propagating to drawings.
‧ Configuration Management enables the generation of multiple versions of parts, assemblies, and drawings in a single document with a minimal amount of time and effort. Configurations make use of design tables, derived design data, component properties, relationships, viewing states, and other attributes, storing part and assembly information in one area for greater efficiency. SolidWorks offers multi-level configurations, called nested configurations, to optimize the power, organization, and efficiencies of configurations.
‧ SolidWorks Configuration Management gives you maximum flexibility in creating multiple design variations covering a wide range of needs. New configurations are easily developed from previously created designs to further speed development and meet market needs for data reuse.
‧ A simple application of this capability would be to create various versions of sheetmetal rack-mounted enclosures that automatically add more cooling air louvers as the dimensions increase. The various versions of this enclosure design can be created within a single SolidWorks model file for simplicity and easy design control.

‧ “What if” scenarios for different design requirements such as power supply size and power capacity can be quickly explored by turning on and off various configurations of a part or assembly.
‧ Chassis dimensions and sizing of cutouts can be tied to design data for each size of package. As the package requirements change, the necessary chassis dimensions automatically update to reflect the new design.
‧ Components involving multistage processing, such as progressive cavity stampings or the casting and machining of parts, can easily be documented by using multiple configurations of a single part. Configuration Management techniques can generate a discrete version of a part or assembly as necessary to reflect a separate version or in-process state. These versions help you compare designs, track costs, and develop process plans.
‧ Because change and flexibility are keys to effective design, the importance of configurations to the designer cannot be overstated and SolidWorks is the only product among powerful, easy-to-use 3D CAD products that offers configurations for both parts and
assemblies.

Fully Associative Assemblies: Top-down and Bottom-up Design Techniques

‧ For electronic package design, fully associative assemblies are critical for effectively using bottom-up and top-down assembly design techniques. Associativity guarantees that all elements of a model are electronically associated or connected, including assembly models, components, drawings, details, and bills of materials. This means that when a change is made to any SolidWorks file, that change is automatically made in all associated files.
‧ Bottom-up associative design encompasses the creation of new components and integration of these with existing components into assemblies. Each of these parts can be edited within the assembly as needed.
‧ Top-down associative design involves working with an existing assembly to develop new components for use with that assembly. Because new components reference existing parts in the assembly, any changes made to any of the parts are reflected throughout the
design.
‧ Top-down associative design techniques allow designers to capture design intent easily and automatically, including inter-part relationships. Modifications automatically propagate throughout the assembly and drawings, maintaining design intent.
‧ SolidWorks software provides powerful top-down capabilities that allow designers to build in design intent automatically and painlessly.
‧ Examples of top-down design include developing an enclosure for a PCB assembly that provides a certain clearance around the board, generating a maximum envelope (length, width, and height) for a PCB within a required finished product size to guide board designers in developing necessary controls, and developing a wiring har-ness to link key components that fits between other components. Configuration Management enables these new parts to be linked and related to ensure that the new parts will always fit the necessary
requirements of the design which helps prevent design problems. (also see Configuration Management).

Large Assembly Performance

‧ The ability to handle assemblies comprising thousands of parts without compromising performance is a requirement of 3D CAD solutions for designing large electronic products, such as computers and network switching panels.
‧ The capacity to manage large assemblies easily allows product designers to take on a broader range of projects and gain greater flexibility in solving design problems.
‧ The challenges associated with large-assembly electronic product design are often unpredictable and complex. SolidWorks 3D modeling software, with its Large Assembly Mode, offers unparalleled performance for applications involving a large number of parts,
allowing product designers to design and assemble tens of thousands of components and evaluate complete assemblies.
‧ SolidWorks provides built-in tools for evaluating assembly designs, including motion simulation and visualization (Physical Simulation), interference checking, collision detection, clearance information, and creation of envelopes for defining the full range of an assembly’s motion. These tools help product designers identify necessary changes in assembly development, which can be easily made using simple drag-and-drop assembly structure reorder operations.
‧ Many manufacturers accelerate development through concurrent design approaches where several designers or teams work at the same time on separate components or subassemblies of a large assembly. SolidWorks 3D modeling software supports concurrent
design, providing powerful capabilities that support Configuration Management, top-down design techniques, and design collaboration.

 

 

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